Np208 transfer case midwest transmission center, inc. Np205 complete how to rebuild part 1 disassembly youtube. Np205s came with a variety of input gears depending on application. Building a bulletproof np205 transfer case 4wheel and. This may require a light tapping or wiggling on the chain case to break the gasket seal. Standard transmission and transfer case parts catalog. Installation manual for your np203np205 adapter kit step 1. Unfollow np205 rebuild kit to stop getting updates on your ebay feed. Here is a documented tear down and rebuild of this unit. Np205 complete how to rebuild part 3 assembly duration. Thank you so much for your np205 and sm465 videos i just finished rebuilding both of mine, your videos made it less confusing for me but i.
Early bronco versions have a strong housing, are small and lightweight, and can handle a. I just took the one out of my truck and picked up another one that i want to combine to make one good case. Then again it depends on how many miles are on the tranny. The venerable np205 transfer case has a reputation for being as tough as a rock, but.
How to mate an ls1 to sm465 and install into an auto 84 chevy k10 duration. General motors chevrolet has a racetrack circle eight pattern in the. For copies of this catalog in pdf format go to in each volume is as follows. It is drivers drop and it was available with a couple different low range ratios. Im writing this how to mainly so that anyone considering this undertaking can get a good idea of what they are getting into from an ametuers perspective. I recommend using the manual from quad4x4i used the pdf with this how to.
You are currently viewing our boards as a guest which limits your access to viewing only. Transfer case np203 rebuild kits drawing and parts list. Anyone have a digital copy of the np208 rebuild manual. The reason for this thread is because i found that my chrysler rebuild manual was too vague and the manual from quad4x4 had pictures that lacked sufficient detail. Nv4500 rebuild and information dodge cummins diesel.
Using the links below, you can view or download scanned images, in. In reply to this post by bbaxter51 ya just really excited to build up my new cherokee figured its better to ask than do something too soon but its all about the benjimans in the long run. The np205 transfer case is a heavy duty gear driven transfer case in a cast iron case. Check out the rest of the build on my geb built channel. The np transfer case is a heavy duty gear driven transfer case in a cast iron case. Fullsize ford truck transfer cases blue oval trucks. The np205 was utilized in gm, ford, international and dodge fullsize trucks. This is the shortest and strongest combo and required a minimum of. In fact, the company even offers reproduced factory style adapters for the hardtofind th400 and th350tonp205, and even one for the neverproduced 700r4.
The np205 was manufactured with manual shift, it is a replacement unit for the. The shift positions of the np203 are as follows from the most forward position towards the engine to the rear most position. You can find any of the part numbers for the transfer case using the part number lookup tool. This transfer case kit was paired with the 32 spline output shaft. A lot of places recommend it, including quad4x4 previous link for the pdf manual. I was just looking for a np208 manual, because mine is leaking atf and. Common behind sm465 transmissions from the late 60s through 1984. This is done by removing the 6 bolts that hold the tail. The fulltime fourwheeldrive np203 transfer case is one of the most standard items found in 70s. Tm2000 printed np205 transfer case technical service manual complete np205 shop manual with over 375 full color photographs is your indispensable np205 resource for repair procedures and parts identification. The np new process gear 205 transfer case was a popular unit used by all the big three automakers, specifically found in 19691993 dodge trucks, 19741979 ford trucks and 19691980 gm vehicles.
Np205 transfer case midwest transmission center, inc. This chain drive transfer cases overall length of the np203 case is 2223 from the face of the case to the rear output yokes center. Slip yoke and fixed rear outputs used depending on wheel base of the. Np205 244 7 np207 248 327 np208 252 327 np228 256 327 np229 256 327 np231 260 328 np233 264 326 np236 268 318 np241 270 320 np242 276 315 np243 280 328 np246 284 identification photos. This gm chevy and dodge np205 transfer case rebuild kit is a complete rebuild kit. Click to enlarge first puller jaw on mainshaft fifth overdrive gear 1 mainshaft fifth gear 2 jaws 6459 or hd jaws 6820 3 mainshaft assemble puller flange 64441 and puller rods 64443 4x2 vehicles or 64444. The ford dana 20 transfer case is gear driven with a cast iron case. Odd, both links work for me on 2 different computers in different browsers, they should go.
It was used in early broncos from 1966 until 1977 and it was used in some ford pickups. If anyone has a digital copy the 208 rebuild manual, please post up a link or send me an email at. The np205 rebuild kit includes all of the roller bearings, needle bearing, seals and paper gaskets you will need to completely overhaul your np205 transfer case. These free illustrations can assist you in identification of the correct parts that you may need, you can also use these illustrations to assist you with proper reassembly of your unit. We offer sm465 to np205 10 spline pattern pn504708 and a th400 to the early pattern np205 pn5202. Replace the lower seal with a metal ring and hook the ends together. Allow 4 week build time all our transfer case shifters are complete kits with all the linkage necessary and all include the appropriate floor boots and steel hold down rings to seal the floorboard. Its been rebuilt before by po so id feel a lot better if i could compare what mine looks like to the manual. Complete coverage of disassembly, inspection, and reassembly procedures, plus shop notes, tool recommendations, complete parts guide, and full color. Titan shafts put big beef into the venerable np205 tcase. Low range lock, low range, neutral, high range, high range lock. This can be done without a press, and with basic tools. Well show you the highlights of the rebuild here, plus some tips we learned.
Allison 2000 series 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or. This one is a book on cdrom for a new process 203 or 205 transfer case used in many 4x4 ford, gm, and dodge trucks with cast iron transfer case please email for specific applications from 1969up. The kit includes th350 to np205 replacement adapter, seals, oring, np205 gasket and adapter instructions. The np205 is considered one of the strongest transfer cases available, its strength is gained by elimination of the drive chain. The transfer case has a 6210n input bearing and is gear driven. It was supplied in many gm, ford, international and dodge full.
Np205 rebuild manual pdf the np gear driven transfer case is considered by many to be the king of at the photos provided then you will be ready to do this rebuild on your np from jeep history to tech specs and projects. This adapter was originally used on gm 4wd trucks 197179 equipped with a th350 automatic transmission with the np205 cast iron, part time transfer case. This manual has approximately 100 pages of everything you need to know about rebuilding an np203 or np205 tcase. Btw, you might already know this but overfill by 0. If it had less than 50k miles id work harder to salvage it, more than 150k id probably be thinking newrebuild. The link below will take you to the transfer case section for a 2nd gen dodge ram truck. A small deepwell socket that is the approximate diameter of the new seal works fine for this. Np205 transfer case parts manual transmission repair. The np205 gear driven transfer case is considered by many to be the king of bulletproof. Np205 transfer case rebuild kits and parts for 4wd pickup trucks, also free. Most rebuild kits come with the hookend metal sealing rings shown. In addition to a rebuilt unit np208 transfer cases with a 24.
Terms clips, transfer case clutch packs, transfer case fluid chart. The np205 was manufactured with manual shift, it is a replacement unit for the earlier units, it is a part time case. In addition to a rebuilt unit np205 transfer cases with a 12. Technical discussions twinstick that np205, heres how. Came in all 1980 4wd dodge trucks, most 8193 w250s and all 8193 w350s except those with cummins engine and getrag 5 speed manual see 29 spline. Np205 complete rebuild part 4 finish and demo youtube. Atsg cdrom manual for np203np205 transfer case 1969up.
Use a suitable driver to install the manual shaft seal into the case. Here is the final assembly and finished np205 twin stick transfer case for my 86 chevy project truck with my custom bed. Motive gear also supplies rebuild kits, transmission. This manual will cover the disassembly, rebuild of all components and reassembly of both the and 2000 series units. Drain all oil from np203 into a container and discardrecycle where safe. Np203 np205 atsg transfer case rebuild manual 203 205. Dans writing is much more detailed, has high resolution exploded parts views, torque specs and tolerances. The same goes with the adapter housings as does the power sleeves. One lever will shift the case through hinlo and the other will control lock or unlock in the differential, or on cases converted to part time, the other lever will control 2wd4wd. Np205 new process transfer case diagrams and information.
You get rid of the trouble prone and typically worn out factory shifter box and replace it with 2 levers for much more positive gear selection. Remove np203 from transmission if necessary step 2. Installation manual for your np203np205 adapter kit. It was supplied in many gm, ford, international and dodge fullsize trucks. Does any body know where i can find a diagram for a np205. This particular manual actually has the same cover graphic as the owners manual so its a pretty cool relic too. Volume 2 2016 np20216 59 volume 7 2016 np20716 36 volume 8 2016 np20816 58. The np208 was manufactured with manual shift, it is a replacement unit for the earlier units, it is a part time case, the front driveshaft will not receive power when in 2wd. I did not find any specs on depth of the seal so i installed it flush.